Mechanical R&D · New Product Development

I design new machines and physical products — from a rough idea to working hardware.

The part of engineering I enjoy most is starting without a ready-made answer: a new mechanism, machine or product that has to be designed, built, tested and made practical for production.

12+
years designing physical products
5–480 kW
EV charging product range
Full cycle
idea → tested hardware
High-power EV charging station during mechanical assembly
240–480 kW EV charging platform — mechanical assembly stage

I am at my best in hands-on R&D: turning an incomplete idea or a difficult requirement into a real product. I work through concepts, calculations, SolidWorks, DFM, drawings, prototype assembly, testing and production support. What matters to me is what happens after CAD — whether the design can actually be built, serviced and trusted in use.

Selected work

New machines and products taken beyond CAD

Interior of a high-power EV charging station
01

EV charging systems, 5–480 kW

Mechanical architecture, sheet-metal enclosures, structural frames, component layouts, airflow, service access, cable routing, charging connectors and production support.

  • Product development
  • Sheet metal
  • DFM
  • SolidWorks
View project evidence
Large-format mechanical hold-down tooling installed on an industrial robot
02

Robotic production tooling

Two large-format hold-down tooling variants developed for different production sites: a pneumatic-cylinder version and a screw-locked version. Mechanical architecture, pneumatic-cylinder calculations and selection, production documentation and integration support. The tooling was manufactured and tested on an industrial robot.

  • Robotic tooling
  • Pneumatics
  • Weldments
  • DFM
View project evidence
CAD assembly of an articulated diesel and kerosene loading system
03

Diesel and kerosene loading systems

Mechanical development of articulated loading equipment, including loading-arm assemblies, a loading nozzle, a gas-separation and controlled-venting unit, swivel joints, sealing interfaces and production-ready mechanical documentation.

  • Industrial equipment
  • Mechanisms
  • Sealing
  • Production design
View project evidence
Special-purpose trailer carrying tracked equipment
04

Utility and special-purpose trailers

A broad portfolio of trailer designs and upgrades, including a recent three-model family developed from concept to serial production.

  • Chassis
  • Tube laser
  • Welded structures
  • Serial production
View project evidence
Mobile diesel pumping unit in the field
05

Mobile diesel pumping units

Developed pumping units for contaminated water with solids up to 74 mm, including integrated 156/300 L tanks, engine–pump interfaces, vibration/resonance checks and multiple production configurations.

  • Machine design
  • Pumps
  • Integration
  • Field testing
View project evidence
Heavy-duty grain seeder in the field
06

Heavy-duty grain seeder

Full-cycle reverse engineering and clean-sheet redesign, including chassis, drawbar, hoppers, mechanical kinematics, custom seeding mechanisms, hubs, shaft calculations, hydraulic layout and cylinder selection.

  • Reverse engineering
  • Machine design
  • Hydraulics
  • Production support
View project evidence
Open diesel-generator equipment
07

Diesel generator equipment

Designed diesel-generator equipment, protective enclosures and supporting mechanical layouts, with manufacturing documentation and production support.

  • Equipment packaging
  • Structures
  • Enclosures
  • Manufacturing support
View project evidence
Packaged compressor station in a custom enclosure
08

Packaged compressor stations

Mechanical and enclosure engineering for packaged compressor stations built in custom housings and, where required, converted sea containers. My scope covered enclosure architecture, equipment packaging and complete production-ready mechanical documentation based on the technologist's process scheme. I developed manufacturing drawings split by fabrication route — laser cutting and bending, in-house cutting and drilling, welding and final assembly — and designed low-cost door solutions. Later enclosure generations were redesigned to reduce weight and manufacturing cost. Process engineering was handled by the technologist.

  • Equipment packaging
  • Enclosures
  • DFM/DFA
  • Production documentation
View project evidence

How I work

How I turn a new idea into working hardware

  1. 01Define

    Turn a rough idea into requirements, risks and constraints.

  2. 02Design

    Develop mechanisms, calculations and production-minded CAD.

  3. 03Build

    Release drawings, resolve DFM details and support fabrication and assembly.

  4. 04Prove

    Test the hardware, fix what does not work and carry the design into production.

Evidence

Documents and engineering work samples

New machine and product development

I am interested in difficult mechanical R&D work with something new to build.

The best fit is a hands-on team creating a new machine, mechanism or physical product. If my experience looks relevant to what you are building, feel free to get in touch.

Email: [email protected]

Connect on LinkedIn